In situations where it is not possible to provide the necessary slope of the sewer pipe, the gravity drainage scheme does not work. In these cases, the sewage pumping station is indispensable, providing unhindered outflow and waste treatment.
There are two types of units: mini-stations and fully-functional complexes for home maintenance. We will figure out which option is better to give preference to, which characteristics should be considered when choosing. In addition, we describe the step-by-step installation technology and the rules for operating a sewer station.
Scopes of application and purpose of KNS
Sewage pumping station (SPS) is an integrated complex of hydraulic equipment, which is designed for pumping storm water, industrial and domestic wastewater, when their gravity drainage is impossible.
Pumping stations can have an additional horizontal cavity for the spread of sludge over a larger area, which allows less frequent cleaning of sludge
KNS is used mainly in such cases:
- The geodetic level of the tanks and pipelines from which the drains are discharged is located below the sewer or cesspool.
- The lack of physical ability to organize a straight-line gravity drainage of sewage or a small slope of the sewer pipe, threatening its regular clogging.
- The distant location of the cesspool or central collector from the wastewater source.
The pumping stations are equipped with cottage villages, country houses, as well as industrial facilities located far beyond the city and remote from the centralized sewer network.
Classification of sewer stations
The sizes of domestic sewage pumping stations can be very different. They can fit directly behind the toilet and immediately pump wastewater from it in the required direction, or they can look like horizontal tanks dug into the ground with a volume of tens of cubic meters.
But not only the size of the SSC. Below are the classifications of pumping stations for sewerage by various parameters.
By type of installation:
- Vertical.
- Horizontal
- With self-priming pumps.
The last type of SPS involves the forced injection of wastewater into the station building, and their removal from it after treatment.
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Mini-KNS for the house installation
SPS with separately located shutoff valves
SPS with self-priming pumps
External vertical pump station for home
By type of location relative to the ground:
- Buried.
- Terrestrial.
- Partially buried.
The KNS reservoir with sensors, sewage pumps and shutoff valves can be located in the ground, and the automatic control system can be on the surface.
According to the equipment control scheme:
- Hand operated. Switching equipment modules on and off occurs as necessary by service personnel, who independently check the filling rate of the sewer tank.
- Remote. A reservoir monitoring system is used, the data of which are output to a remote control panel.
- Automatic. Control is carried out automatically using sensors and relays located directly in or near the pump station body.
Manual control stations are the cheapest, but require personal involvement. They are used mainly in country cottages and cottages with a small amount of water consumption.
By the nature of sewage:
- For domestic wastewater. Designed for use in standard conditions.
- For industrial purposes. They are made of materials with increased resistance to chemically aggressive environments and thermal effects.
- For storm networks. Equipped with additional cleaning systems.
- For sedimentary wastewater. Used most often in industrial wastewater treatment plants. Equipped with additional devices for the treatment of sediment.
When choosing a KNS model, it is better to focus not on classification, but on the recommendations of specialists who will select the optimal system for a particular house.
Rules for choosing equipment
Further, the criteria will be analyzed, taking into account which it is necessary to choose sewage pumping equipment for private use. Analysis of industrial plants is not included in the scope of this review.
The goal when buying a pumping station is to purchase equipment that is optimal in terms of power and other characteristics. There is no point in overpaying for systems that will operate at 10-20% of design capacity.
When choosing the SPS take into account the following parameters:
- Maximum flow of recyclable waste.
- Shipping distance.
- The difference in geodetic levels between the inlet pipe and the outlet of the pressure hose.
- The degree of contamination, fractional composition and structure of domestic wastewater. There are SPS that grind large fractions of inclusions, preventing blockages in pumping equipment.
- Level of wastewater treatment required.
- Dimensions of equipment.
There is no unified formula for calculating the performance of pumping equipment, therefore, the calculation algorithm and the necessary indicators should be indicated in the instructions for the acquired pump station.
A typical project for calculating the productivity of pumping equipment includes the following steps:
- Determination of daily water consumption and volume of effluents.
- Construction of an indicative schedule of sewage sewage during the day.
- Calculation of the minimum and maximum sewer flow.
- Determination of the required performance of SPS, given the contamination of effluents.
After determining the above parameters, you can begin to engage in the selection of suitable equipment.
The brand name of the manufacturer, the maintainability of the product, and the possibility of after-sales service affect the price of KNS. It is especially not recommended to buy cheap pumps if they are supposed to be used daily, and at the same time there are no reserve tanks or an additional pump for discharging waste water.
The device and principle of operation of the SPS
The device of modern SPS should be considered in two main options:
- sololift;
- sewer station for home or cottage.
There are no fundamental differences between these devices. But sololifts are the only ready-made equipment that can be bought on the Internet and independently connected, and sewer stations are formed from separately sold parts for a specific external sewage project.
Compact mini stations
Portable pumping stations of the Sololift type have a compact appearance and are installed near plumbing equipment. It is installed either in the basement of the house, or in the bathroom itself.
Sololift provides drainage of sewage as they enter the device (+)
The main structural units of sololift are:
- sealed housing with nozzles and holes;
- engine;
- impeller with a cutting edge;
- automation.
When water enters the device, the automation is activated and the engine turns on. As a result, fluid is pumped from the internal reservoir to the pressure pipe. The impeller further grinds large fragments to effectively remove suspended particles and prevent clogging.
When connecting to a mini-pumping station using tees of a large number of sewer inlets, it must be borne in mind that the pump performance may not be enough to pump the incoming liquid (+)
The sololift case can have 2-5 holes for connecting plumbing fixtures. At the top of the device is an air valve that provides air intake from outside when the pump is running. This prevents the breakdown of the trap in the siphons of home equipment.
The performance of the portable mini-SPS is standard and theoretically calculated based on the number of supply pipes. After purchasing the equipment, it is enough to connect the pressure hose and sewer pipes to the body of the solophyte, and then plug it into the outlet.
KNS for a country house
The pumping station for a frequent house is usually of impressive size and digs into the ground. You will not be able to find ready-made structural solutions of this type on the Internet, and to determine the estimated cost of equipment, you need to call up store managers or leave a request on sellers' websites.
More durable are fiberglass and plastic containers. They do not require any care and will last at least 50 years. The station is a sealed tank with pumps inside.
The main elements of the KNS for the home are:
- Storage tank made of plastic, fiberglass, concrete or metal with a volume of several cubic meters.
- Fecal pump. Two pumps are installed in the daily operating stations: a working one and a standby one, the task of which is to raise the wastewater to a certain level for their further movement through pipes by gravity.
- Gravity water system (inlet and pressure outlet), combining the internal sewer, pumping station and subsequent collector. The system is equipped with valves and a check valve that allows fluid to flow in only one direction.
- Automation with float switches. It is recommended to install 3-4 floats at the same time, each of which is able to turn on the pump. They are inexpensive, so you should not save on them.
Large home SPS have a working principle slightly different from sololift. The sewage tank is buried in the ground and connected to the drain pipe of the internal sewage system. When the level of sewage reaches the level set by the regulation, the float mechanism closes the network and turns on the pump.
Water pumping stops only when the float reaches a level much lower than the one that led to its inclusion. Such a scheme allows less frequent switching on of pumping equipment, reducing operational loads.
Additional floats are designed to turn on the backup pump. The water level for their start is set slightly higher than for the main pump.
This allows you to play it safe and turn on the backup equipment only in case of a malfunction of the main one.
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Wastewater flowmeter
Litter basket for filtering large debris
Cabinets for control of pumping equipment
Additionally, SPS can be equipped with such devices:
- flowmeter;
- trellised containers for filtering large debris;
- control and adjustment cabinets;
- ladder for descent into the container;
- swirl flow regulator;
- sorption filters.
The selection of a set of equipment should be carried out only under the supervision of specialists. This will allow you to choose components with the most appropriate characteristics and productivity.
Installation instructions KNS
Installation of domestic water supply stations is carried out exclusively by qualified employees, due to the high requirements for the accuracy of work and the observance of the sequence of actions.
Failure to do so may result in damage to the tank or its associated pipes. Next, step-by-step instructions for installing the SSC will be discussed for people who want to do this on their own.
Step # 1. A selection of the installation site of the pump station is being carried out. SNiPs require to dig a tank at least 20 m from the walls of a residential building. If geodetic levels allow, it is advisable to choose a site higher so that a lot of groundwater does not accumulate under the station.
KNS should not be installed on the front of the house, near children's playgrounds and near picnic areas
Step number 2. A pit is dug up taking into account the diameter of the tank and the place for convenient installation work. If the soil goes to the excavator, then you need to stop work 20-30 cm above the design level. Next, you need to manually extract the earth with a shovel in order to maintain the integrity of the soil.
When digging a hole for a sewer tank, you do not need to make it huge. A diameter of 1.5-2 meters more than the size of the tank itself will be enough
Step number 3. The choice of the type of foundation for the installation of SPS and its installation. To do this, after digging a hole, an assessment of the water content of the soil is performed. If the soil is dry, then you can make the formwork and fill it with a 30-cm layer of concrete.
And if groundwater constantly seeps into the pit, then only a ready-made reinforced concrete slab with a thickness of at least 30 cm is suitable for the foundation.
The concrete base must be strictly horizontal, therefore, when laying the finished concrete slab, you need to take care of this in advance.
KNS capacities have a skirt or legs for attaching to the foundation. Anchor bolts are used as fasteners, although when pouring concrete on the ground, metal rods can also be embedded in the mixture, onto which the container fastening can then be mounted.
Do not save on the size of anchor bolts. Their optimal length is 200 mm, and their diameter is 20 mm. And metal rods before laying in liquid concrete must be bent with a hook or the letter G (+)
Step number 4. The KNS capacity is installed on the foundation, its fastening and connection to the drain pipe of the domestic sewage system. With a vertical type of station and a large amount of groundwater, loading of the container with concrete is required. To do this, concrete is poured around the tank 20 cm above the level of the first stiffening station.
It should be borne in mind that after pouring concrete it will be impossible to change the tank, therefore it is necessary to calculate its volume taking into account the expansion of the house and the increase in the number of its residents
Step number 5. The station is backfilled with fine soil, the maximum grain size of which is 32 mm. Each layer of earth should be no more than 50 cm. After filling the next belt, it is filled with water for shrinkage and rammed.
On this, the external installation of the pump station ends. After fixing in the soil, pumps, sensors, check valves and other auxiliary equipment are installed inside the station.
For safety reasons, it is recommended to lock the manholes of sewer tanks, because during the game, children can hide in them and lose consciousness
It will not be superfluous to conduct an emergency warning system in the house about the critical level of domestic wastewater in the tank, which will warn of malfunctions in the station.
Typical installation errors
Due to improper installation of the tank, its inclination or improper backfill, damage to the walls of the tank, pipes or suitable pipes can occur. Such problems threaten manual excavation of the tank and considerable financial costs.
Therefore, you should disassemble typical errors in advance so as not to repeat them when installing your own SPS.
- Incorrect backfill. Possible errors: filling with frozen soil or large stones, lack of layering. The result may be land subsidence with damage or shear of the internal pipeline.
- Different type of backfill from different sides. If sand was poured into a pit on one side and earth on the other, then over time the tank may skew with damage to the outer pipes or the tank itself.
- Incorrect groundwater assessment, due to which there is a strong subsidence of the entire pumping station with rupture of pipes and damage to the tank.
- Using wedges to align foundation slabs. The consequence may be a gradual displacement of the tank to the side with a rupture of pipes.
Only people with a geodetic education and experience in installing such structures can evaluate the correctness of the installation of SPS. Therefore, trusting the installation of this expensive equipment to non-specialized organizations is not worth it.
Maintenance of external SPS
Sewage pumping station is not equipment that can be installed and simply content with its work. The tank and pumps require regular inspection.
It is strictly forbidden to go down into the tank or carry out work to clean it yourself!
Inhalation of sewer gases can cause a sharp loss of consciousness and death if a person is not pulled into clean air for several minutes.
The most profitable option for regular cleaning of the sewer tank is to purchase a gas mask with forced air supply from the surface
When buying a pump station, it is advisable to immediately sign an agreement on its maintenance.
To access the tank and check the equipment, the stations have a hatch, and deep tanks also have a ladder for descent.
Monthly or quarterly service should:
- check automation;
- diagnose the operation of the main and backup pumps, check the oil levels in them;
- remove jammed debris from the filters;
- remove sludge from the bottom.
In case of urgent emergencies, an independent inspection of the tank is possible, but it must be carried out in the presence of assistants, with rope insurance and a respirator.
For a complete understanding of the installation of sewer stations and the hydrodynamic processes occurring in them, it is recommended that you familiarize yourself with the videos below.
The principle of the KNS:
The principle of operation of an intra-house mini-station for pumping sewage:
Installation of a medium-sized household sewer station:
Pumping equipment of sewage pumping stations is designed for trouble-free operation for 8-10 years, and the system of tanks and pipelines can last up to half a century.
Therefore, once you buy and install a pumping station when building a house, you can ensure the comfortable functioning of the sewer system for decades.
Have experience operating a sewage pumping station? Please share information with our readers, tell us about the features of the installation and use of SPS. You can leave comments in the form below.